Products

Embedded Digital Twin

OUR FITZ-ROY PROJECT, Digital twin for process performance

What Is It?

The FitzRoy Digital Twin is a Digital Representation of an Asset or System of Assets across its lifecycle. It is continuously updated by real-time Data Flows, reflecting current States and Performance while consolidating live Models for use in various applications.

This solution integrates Advanced Hardware and Software technologies, including:

  • High-speed FPGA-based measurements for precision and speed,
  • Robust Linux firmware for reliability and scalability,
  • Python-enhanced functionalities for advanced data processing and analysis.

Key Functions

The FitzRoy device consolidates Roy Engineering expertise into a single on-site platform, enabling a wide range of functionalities:

In-depth Monitoring

  • Direct, real-time Measurements of Physical quantities with high Accuracy and Frequency,
  • Virtual Kalman filtering for inaccessible measurands,
  • Synthetic process Performance Indicators.

Models as Objects (real-time updates of advanced models)

  • Dynamic Models – State-space modeling,
  • Efficiency Models – Energy conversion Optimisation,
  • Polarization Models – To analyze process Performance,
  • Impedance Models – For physical behavior insights,
  • Degradation Models – Lifecycle Performance and Prediction.

Local and Distant Interface

  • Local Human-Machine Interface (HMI) for on-site Operation,
  • Connectivity with PLCs, SCADA/DCS systems, Optimisers/Solvers, and Data platforms (local and remote),
  • Secured Performance Historian for asset Identification, process Traceability, and lifecycle Data management.

Applications

The FitzRoy-α prototype is being developed firstly for Electrochemical Processes, with a focus on:

  • Chlor-Alkali processes, and
  • Water electrolyzers for hydrogen (H₂) production.

This system delivers significant advantages, including:

  • Real-time Operations: Enhanced control and process optimisation,
  • Engineering assistance: Streamlined diagnostics and modeling,
  • Training: Supporting operator knowledge and skill development.

For Whom?

The FitzRoy Digital Twin is designed for:

  • Industrial and Process Operators,
  • Asset Manufacturers and Process Enablers,
  • Project Developers and Investors,
  • EPCI Contractors,
  • Developers of Energy Management Systems (EMS).

THEY SUPPORT US

Interested to discuss

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